How to remove and install the transfer case on Ford Explorer Sport Trac?

Removing the transfer case requires lifting the rig on jack stands and, if it has Automatic Ride Control, turning off the air suspension switch. If models have a skid plate, then first of all the bolts of fastening this plate to the frame and it should be removed. If so required, remove the damper from the transfer case then turn the case to drain the lubricant. For electronically-controlled models-Press the locking tabs on the electrical connecter and pull it to separate it from the transfer case motor as well as the connector mounting bracket. Also, remove the speed sensor electrical connector and speedometer cable if it is available, this in addition to removing the front and rear driveshafts. Take off the vent hose from the shift lever bracket or the mounting bracket, for the models with manual-control; unscrew the nut from the shift lever and pull the lever off. Slacken and then completely withdraw the bolts that attach the shifter to the extension housing; then use a transmission jack to lift the transfer case upward just enough for the safety chains to hold it in place. Take out the five bolts that screw the transfer case onto the transmission extension housing, push the transfer case back off the transmission output shaft and eliminate the gasket laying between the transfer case and transmission extension housing. For installation take the reverse process that of the removal including putting in a new gasket, ensure that the splines are aligned when sliding the transfer case over the transmission output shaft before fixing it using the five bolts and in the right torque sequence. The white marking on the vent assembly must be properly oriented, the rear driveshaft must be mated to the transfer case output flange, and the transfer case should be filled with the correct lubricant.

Genuine Ford Explorer Sport Trac Transfer Case

Speed Transfer Case

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46 Transfer Cases found

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Ford Explorer Sport Trac Transmission Extension Housing
Part Number: FOTZ-7A039-B
$148.20 MSRP: $216.67
You Save: $68.47 (32%)
ADD TO CART
Product Specifications
- Other Name: Housing - Transmission Extension
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2005 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI | 5-Speed Automatic Transmission - 5R44E/5R55E, Four-Wheel Drive, Left Hand Drive, Two-Wheel Drive
View related parts
Ford Explorer Sport Trac Transmission Extension Housing
Part Number: 5L5Z-7A039-CA
$160.74 MSRP: $235.00
You Save: $74.26 (32%)
ADD TO CART
Product Specifications
- Other Name: Housing - Transmission Extension
- Replaces: F77Z-7A039-CA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2005 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI | 5-Speed Automatic Transmission - 5R44E/5R55E, Left Hand Drive, Two-Wheel Drive
View related parts
Ford Explorer Sport Trac Transmission Extension Housing
Part Number: F77Z-7A039-CA
$160.74 MSRP: $235.00
You Save: $74.26 (32%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Housing - Transmission Extension
- Replaced by: 5L5Z-7A039-CA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2005 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI | 5-Speed Automatic Transmission - 5R44E/5R55E, Left Hand Drive, Two-Wheel Drive
View related parts
Ford Explorer Sport Trac Transmission Extension Housing
Part Number: 1L2Z-7A039-DA
$63.86 MSRP: $88.72
You Save: $24.86 (29%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Housing - Transmission Extension
- Replaces: 1L2Z-7A039-BA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2010 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L | 5-Speed Automatic Transmission 5R55S, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive
View related parts
Ford Explorer Sport Trac Transmission Case Assembly
Part Number: 1L5Z-7005-DA
$543.97 MSRP: $755.67
You Save: $211.70 (29%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Manufacturer Note: Case Asy.
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2003 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI | 5-Speed Manual Transmission - R1HD, Four-Wheel Drive, Left Hand Drive
View related parts
Ford Explorer Sport Trac Transmission Extension Housing
Part Number: 2L2Z-7A039-AA
$84.84 MSRP: $117.86
You Save: $33.02 (29%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Housing - Transmission Extension
- Replaces: 1L2Z-7A039-CA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2010 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L | 5-Speed Automatic Transmission 5R55S, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Explorer Sport Trac Transmission Case Assembly
Part Number: 1L5Z-7005-CB
$570.72 MSRP: $792.83
You Save: $222.11 (29%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaces: F19Z-7005-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2005 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI | 5-Speed Manual Transmission - R1HD, Four-Wheel Drive, Left Hand Drive, Two-Wheel Drive
View related parts
Ford Explorer Sport Trac Case Assembly-Transmission
Part Number: 6L2Z-7005-C
$523.60 MSRP: $727.36
You Save: $203.76 (29%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assy - Transmission
- Position: Front
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2010 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L | 6-Speed Automatic Transmission (6R80), 6-Speed Automatic Transmission 6R60, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Explorer Sport Trac Transfer Case Assembly
Part Number: 1L54-7A195-AB
$1384.32 MSRP: $1901.54
You Save: $517.22 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transfer
- Replaced by: 1L54-7A195-AC
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI | 5-Speed Automatic Transmission - 5R44E/5R55E, 5-Speed Manual Transmission - R1HD, Four-Wheel Drive, Left Hand Drive, Two-Wheel Drive
View related parts
Ford Explorer Sport Trac Transmission Case Assembly
Part Number: 1L54-7A195-AC
$1384.32 MSRP: $1901.54
You Save: $517.22 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaces: 1L54-7A195-AB, YL54-7A195-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2002 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI | 5-Speed Automatic Transmission - 5R44E/5R55E, 5-Speed Manual Transmission - R1HD, Four-Wheel Drive, Left Hand Drive, Two-Wheel Drive
View related parts
Ford Explorer Sport Trac Transmission Case Assembly
Part Number: BL3Z-7005-C
$520.93 MSRP: $709.23
You Save: $188.30 (27%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaced by: FL3Z-7005-G
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L | 6-Speed Automatic Transmission (6R80), 6-Speed Automatic Transmission 6R60, Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive
View related parts
Ford Explorer Sport Trac Transmission Case Assembly
Part Number: 6L2Z-7005-B
$311.62 MSRP: $432.89
You Save: $121.27 (29%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Position: Front
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2010 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L | 5-Speed Automatic Transmission 5R55S, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Explorer Sport Trac Case Assembly-Transmission
Part Number: 1L5Z-7005-BB
$667.52 MSRP: $916.92
You Save: $249.40 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assy - Transmission
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2005 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI | 5-Speed Manual Transmission - R1HD, Four-Wheel Drive, Left Hand Drive, Two-Wheel Drive
View related parts
Ford Explorer Sport Trac Transmission Case Assembly
Part Number: F77Z-7005-DB
$2397.92 MSRP: $3293.85
You Save: $895.93 (28%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI | 5-Speed Automatic Transmission - 5R44E/5R55E, Four-Wheel Drive, Left Hand Drive, Two-Wheel Drive
View related parts
Ford Explorer Sport Trac Transmission Case Assembly
Part Number: 3L5Z-7005-CA
$303.97 MSRP: $413.85
You Save: $109.88 (27%)
ADD TO CART
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaced by: 3L5Z-7005-CB
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2005 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI | 5-Speed Automatic Transmission - 5R44E/5R55E, 5-Speed Manual Transmission - R1HD, Four-Wheel Drive, Left Hand Drive, Two-Wheel Drive
View related parts
Ford Explorer Sport Trac Transmission Extension Housing
Part Number: 1L5Z-7A039-BA
Product Specifications
- Other Name: Housing - Transmission Extension
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2005 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI | 5-Speed Manual Transmission - R1HD, Four-Wheel Drive, Left Hand Drive, Two-Wheel Drive
View related parts
Ford Explorer Sport Trac Transmission Case Assembly
Part Number: 9L3Z-7005-B
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaced by: FL3Z-7005-R
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2009-2010 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L | 6-Speed Automatic Transmission (6R80), 6-Speed Automatic Transmission 6R60, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Explorer Sport Trac Transmission Case Assembly
Part Number: 1L2Z-7005-BD
Product Specifications
- Other Name: Case Assembly - Transmission
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2010 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI, 8 Cyl 4.6L | 5-Speed Automatic Transmission 5R55S, Four-Wheel Drive (Full Time) (Left Hand Drive), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Explorer Sport Trac Transmission Case Assembly
Part Number: 1L5Z-7005-EA
Product Specifications
- Other Name: Case Assembly - Transmission
- Replaces: 1L5Z-7005-BA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2003 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI | 5-Speed Automatic Transmission - 5R44E/5R55E, Four-Wheel Drive, Left Hand Drive, Two-Wheel Drive
View related parts
Ford Explorer Sport Trac Transmission Case Assembly
Part Number: 1L5Z-7005-FA
Product Specifications
- Other Name: Case Assembly - Transmission
- Manufacturer Note: 1L5P-E*
- Replaces: 1L5Z-7005-CA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2005 Ford Explorer Sport Trac | 6 Cyl 4.0L SOHC EFI | 5-Speed Automatic Transmission - 5R44E/5R55E, Four-Wheel Drive, Left Hand Drive, Two-Wheel Drive

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Ford Explorer Sport Trac Transfer Case

We provide a wide range of Ford Explorer Sport Trac Transfer Case at the best prices possible. If you need Ford Explorer Sport Trac Transfer Case, you can shop with confidence on our website. All our OEM parts come with a manufacturer's warranty and are delivered to your door step with a fast delivery service.

Ford Explorer Sport Trac Transfer Case Parts Questions & Experts Answers

Transmission Extension Housing
F77Z-7A039-CA
Q: How to remove and install the transfer case on Ford Explorer Sport Trac?
A: Removing the transfer case requires lifting the rig on jack stands and, if it has Automatic Ride Control, turning off the air suspension switch. If models have a skid plate, then first of all the bolts of fastening this plate to the frame and it should be removed. If so required, remove the damper from the transfer case then turn the case to drain the lubricant. For electronically-controlled models-Press the locking tabs on the electrical connecter and pull it to separate it from the transfer case motor as well as the connector mounting bracket. Also, remove the speed sensor electrical connector and speedometer cable if it is available, this in addition to removing the front and rear driveshafts. Take off the vent hose from the shift lever bracket or the mounting bracket, for the models with manual-control; unscrew the nut from the shift lever and pull the lever off. Slacken and then completely withdraw the bolts that attach the shifter to the extension housing; then use a transmission jack to lift the transfer case upward just enough for the safety chains to hold it in place. Take out the five bolts that screw the transfer case onto the transmission extension housing, push the transfer case back off the transmission output shaft and eliminate the gasket laying between the transfer case and transmission extension housing. For installation take the reverse process that of the removal including putting in a new gasket, ensure that the splines are aligned when sliding the transfer case over the transmission output shaft before fixing it using the five bolts and in the right torque sequence. The white marking on the vent assembly must be properly oriented, the rear driveshaft must be mated to the transfer case output flange, and the transfer case should be filled with the correct lubricant.

Related Ford Explorer Sport Trac Parts

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2010 Transfer Case 2009 Transfer Case 2008 Transfer Case 2007 Transfer Case 2005 Transfer Case 2004 Transfer Case 2003 Transfer Case 2002 Transfer Case 2001 Transfer Case