How do you remove and install a master cylinder on Ford Fusion?

To remove the Brake Master Cylinder, first pump the brakes several times until the pedal feels hard to evacuate any vacuum from the brake booster, as failing to do so may cause the Brake Master Cylinder O-ring to be drawn inside the brake booster, leading to failure. The Brake Master Cylinder is located in the engine compartment, mounted to the power brake booster. Begin by using a syringe to remove as much fluid as possible from the reservoir. Place rags under the fluid fittings and prepare caps or plastic bags to cover the ends of the lines once disconnected, taking care to avoid spilling brake fluid, which can damage paint. For manual transaxle models, disconnect the clutch master cylinder supply hose from the brake fluid reservoir and pinch it shut with a clamp. Loosen the fittings at the ends of the brake lines where they enter the Brake Master Cylinder, using a flare-nut wrench to prevent rounding off the corners. Pull the brake lines slightly away from the Brake Master Cylinder and plug the ends to prevent contamination. Disconnect the electrical connector at the brake fluid level switch on the Brake Master Cylinder reservoir, then remove the nuts attaching the Brake Master Cylinder to the power booster and carefully pull it out of the engine compartment, avoiding fluid spillage. If installing a new Brake Master Cylinder, transfer the reservoir from the old one, ensuring to install new seals and O-rings. Before installation, bench bleed the new Brake Master Cylinder by mounting it in a vise and attaching bleeder tubes to the outlet ports, filling the reservoir with the recommended brake fluid. Slowly push the pistons into the Brake Master Cylinder to expel air, repeating until no more bubbles are present. After removing the bleed tubes, install plugs in the open ports and the reservoir cap. Install the Brake Master Cylinder over the studs on the power brake booster, tightening the attaching nuts only finger tight, and ensure a new O-ring is installed. Thread the brake line fittings into the Brake Master Cylinder, adjusting the position slightly if needed to avoid stripping the threads. Tighten the mounting nuts to the specified torque and secure the brake line fittings. Fill the Brake Master Cylinder reservoir with fluid, then bleed the Brake Master Cylinder and brake system by having an assistant depress the brake pedal while loosening the fitting to allow air and fluid to escape, repeating until the fluid is clear of air bubbles. Keep rags handy to catch any fluid, as it can ruin painted surfaces, and rinse the area under the Brake Master Cylinder with clean water after bleeding. Finally, test the operation of the brake system carefully before returning the vehicle to normal service.

Genuine Ford Fusion Brake Master Cylinder

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14 Brake Master Cylinders found

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Ford Fusion Cylinder Assembly - Master
Part Number: AE5Z-2140-A
$151.80 MSRP: $250.91
You Save: $99.11 (40%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Cylinder Assy - Master; Master Cylinder
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | 4 Cyl 2.5L Duratec HE PFI, 6 Cyl 3.0L OHC Duratec, 6 Cyl 3.5L DOHC VCT SMPI | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Cylinder Assembly - Master
Part Number: 9E5Z-2140-C
$143.00 MSRP: $236.36
You Save: $93.36 (40%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Cylinder Assy - Master; Master Cylinder
- Replaces: 6E5Z-2140-BA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2009 Ford Fusion | 4 Cyl 2.3L, 6 Cyl 3.0L DOHC EFI, 6 Cyl 3.5L DOHC VCT SMPI | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Kit - Master Cylinder Repair
Part Number: DG9Z-2140-A
$161.70 MSRP: $267.27
You Save: $105.57 (40%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Master Cylinder
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2016 Ford Fusion | 4 Cyl 1.5L GTDI, 4 Cyl 1.6L PI TC ETHNL, 4 Cyl 2.0L Duratec Hybrid (130kW) , 4 Cyl 2.0L EcoBoost (240PS) , 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS) | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F55, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Cylinder Assy - Master
Part Number: 6E5Z-2140-BA
$143.00 MSRP: $236.36
You Save: $93.36 (40%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Replaced by: 9E5Z-2140-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2008 Ford Fusion | 4 Cyl 2.3L, 6 Cyl 3.0L DOHC EFI, 6 Cyl 3.5L DOHC VCT SMPI | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion KIT - MASTER CYLINDER REPAIR
Part Number: JG9Z-2140-D
$112.06 MSRP: $178.73
You Save: $66.67 (38%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Master Cylinder, Master Cylinder Assembly
- Replaces: G3GZ-2140-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2020 Ford Fusion | 4 Cyl 1.5L GTDI, 4 Cyl 2.0 L GAS, 4 Cyl 2.0L Duratec Hybrid (130kW), 4 Cyl 2.0L EcoBoost (200PS), 4 Cyl 2.0L EcoBoost (240PS), 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS), 6 Cyl 2.7L | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F55, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion KIT - MASTER CYLINDER REPAIR
Part Number: JG9Z-2140-C
$78.32 MSRP: $155.64
You Save: $77.32 (50%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Master Cylinder
- Replaces: BRMC-244, HG9Z-2140-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2020 Ford Fusion | 4 Cyl 1.5 L GAS, 4 Cyl 1.5L GTDI, 4 Cyl 2.5 L FLEX, 4 Cyl 2.5 L GAS, 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS) | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Cylinder Assembly - Master
Part Number: 9E5Z-2140-A
$144.78 MSRP: $230.91
You Save: $86.13 (38%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Cylinder Assy - Master; Master Cylinder
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2009 Ford Fusion | 4 Cyl 2.3L, 6 Cyl 3.0L DOHC EFI, 6 Cyl 3.5L DOHC VCT SMPI | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Kit - Master Cylinder Repair
Part Number: G3GZ-2140-A
$112.06 MSRP: $178.73
You Save: $66.67 (38%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Master Cylinder, Master Cylinder Assembly
- Replaced by: JG9Z-2140-D
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2019 Ford Fusion | 4 Cyl 1.5L GTDI, 4 Cyl 2.0L Duratec Hybrid (130kW) , 4 Cyl 2.0L EcoBoost (200PS), 4 Cyl 2.0L EcoBoost (240PS) , 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS) , 6 Cyl 2.7L | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F55, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Kit - Master Cylinder Repair
Part Number: DG9Z-2140-B
$71.36 MSRP: $113.82
You Save: $42.46 (38%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Master Cylinder
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2019 Ford Fusion | 4 Cyl 1.5L GTDI, 4 Cyl 1.6L PI TC ETHNL, 4 Cyl 2.0L Duratec Hybrid (130kW) , 4 Cyl 2.0L EcoBoost (200PS), 4 Cyl 2.0L EcoBoost (240PS) , 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS) , 6 Cyl 2.7L | 6-Speed Manual Transmission - B6, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Cylinder Assembly - Master
Part Number: 6E5Z-2140-E
$113.21 MSRP: $157.26
You Save: $44.05 (29%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Cylinder Assy - Master; Master Cylinder
- Replaces: 6E5Z-2140-D
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2007 Ford Fusion | 4 Cyl 2.3L, 6 Cyl 3.0L DOHC EFI | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Kit - Master Cylinder Repair
Part Number: DG9Z-2140-D
$124.26 MSRP: $198.18
You Save: $73.92 (38%)
ADD TO CART
Product Specifications
- Other Name: Master Cylinder
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2020 Ford Fusion | 4 Cyl 1.5 L GAS, 4 Cyl 1.5L GTDI, 4 Cyl 1.6L PI TC ETHNL, 4 Cyl 2.0 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV), 4 Cyl 2.0L Duratec Hybrid (130kW), 4 Cyl 2.0L EcoBoost (200PS), 4 Cyl 2.0L EcoBoost (240PS), 4 Cyl 2.5 L GAS, 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS), 6 Cyl 2.7L | ECVT Auto Trans Power Split, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Kit - Master Cylinder Repair
Part Number: HG9Z-2140-C
$78.32 MSRP: $155.64
You Save: $77.32 (50%)
ADD TO CART
Product Specifications
- Replaced by: JG9Z-2140-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2019 Ford Fusion | 4 Cyl 1.5L GTDI, 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS) | 6-Speed Automatic Transmission 6F Mid-Range, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Kit - Master Cylinder Repair
Part Number: 9E5Z-2140-B
Product Specifications
- Other Name: Master Cylinder
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | 4 Cyl 2.5L PFI Gas/Electric | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Cylinder Assembly - Master
Part Number: 6E5Z-2140-D
Product Specifications
- Other Name: Cylinder Assy - Master
- Replaced by: 6E5Z-2140-E
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2007 Ford Fusion | 4 Cyl 2.3L, 6 Cyl 3.0L DOHC EFI | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive

Ford Fusion Brake Master Cylinder

The Brake Master Cylinder in Ford Fusion cars is an important part of the vehicle's brake system, it will translate on pressure by the driver's foot into hydraulic pressure that will work on the brake system's slave cylinder. This mechanism works through uses of hydraulic fluids under pressure to expand calipers or drum brakes to generate the friction required in stopping the car. MUS Ford Fusion models for instance use dual circuit master cylinders an idea that if one ends up being compromised the other is capable of handling the braking mechanism. The structure of the Brake Master Cylinder may differ whereby some models have the fluid reservoir incorporated within the master cylinder whereas others use a separate unit which may be made of nylon or plastic. These configurations are distinguished by the arrangements of the cap, while the former includes an integrated reservoir cap and the latter employs threaded caps. Maintenance is recommended due to leakage or failure within the component which impacts on the optimal braking system and this is where the Brake Master Cylinder plays a critical role to Ford Fusion vehicles safety and its performance.

We provide a wide range of Ford Fusion Brake Master Cylinder at the best prices possible. If you need Ford Fusion Brake Master Cylinder, you can shop with confidence on our website. All our OEM parts come with a manufacturer's warranty and are delivered to your door step with a fast delivery service.

Ford Fusion Brake Master Cylinder Parts Questions & Experts Answers

Cylinder Assembly - Master
9E5Z-2140-C
Q: How do you remove and install a master cylinder on Ford Fusion?
A: To remove the Brake Master Cylinder, first pump the brakes several times until the pedal feels hard to evacuate any vacuum from the Brake Booster, as failing to do so may cause the Brake Master Cylinder O-ring to be drawn inside the brake booster, leading to failure. The Brake Master Cylinder is located in the engine compartment, mounted to the power brake booster. Begin by using a syringe to remove as much fluid as possible from the reservoir. Place rags under the fluid fittings and prepare caps or plastic bags to cover the ends of the lines once disconnected, taking care to avoid spilling brake fluid, which can damage paint. For manual transaxle models, disconnect the clutch master cylinder supply hose from the brake fluid reservoir and pinch it shut with a clamp. Loosen the fittings at the ends of the Brake Lines where they enter the Brake Master Cylinder, using a flare-nut wrench to prevent rounding off the corners. Pull the brake lines slightly away from the Brake Master Cylinder and plug the ends to prevent contamination. Disconnect the electrical connector at the brake fluid level switch on the Brake Master Cylinder reservoir, then remove the nuts attaching the Brake Master Cylinder to the power booster and carefully pull it out of the engine compartment, avoiding fluid spillage. If installing a new Brake Master Cylinder, transfer the reservoir from the old one, ensuring to install new seals and O-rings. Before installation, bench bleed the new Brake Master Cylinder by mounting it in a vise and attaching bleeder tubes to the outlet ports, filling the reservoir with the recommended brake fluid. Slowly push the pistons into the Brake Master Cylinder to expel air, repeating until no more bubbles are present. After removing the bleed tubes, install plugs in the open ports and the reservoir cap. Install the Brake Master Cylinder over the studs on the power brake booster, tightening the attaching nuts only finger tight, and ensure a new O-ring is installed. Thread the brake line fittings into the Brake Master Cylinder, adjusting the position slightly if needed to avoid stripping the threads. Tighten the mounting nuts to the specified torque and secure the brake line fittings. Fill the Brake Master Cylinder reservoir with fluid, then bleed the Brake Master Cylinder and brake system by having an assistant depress the brake pedal while loosening the fitting to allow air and fluid to escape, repeating until the fluid is clear of air bubbles. Keep rags handy to catch any fluid, as it can ruin painted surfaces, and rinse the area under the Brake Master Cylinder with clean water after bleeding. Finally, test the operation of the brake system carefully before returning the vehicle to normal service.

Related Ford Fusion Parts

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