Ford E3TZ-7B215-G Seal

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To perform a fuel pressure test, follow these steps:1. Obtain a fuel pressure gauge and adapter set (fuel line fittings).2. Relieve the fuel pressure.3. Lay a shop towel over any fuel connection to be disassembled to absorb the residual fuel.4. Check the fuel system's delivery by listening at the fuel filler opening while an assistant turns the ignition key to the On position (engine not running).5. If no sound is heard, check the fuel pump fuse, relay, and circuit. If the issue persists, there may be a problem in the fuel pump circuit or a faulty fuel pump.6. Check for battery voltage to the fuel pump relay connector and power relay connector. If present, have the relays tested at a qualified automotive repair shop.7. If no voltage is present, check the fuses and wiring circuit.8. For the operating pressure check, attach the fuel pressure gauge to the test port and activate the fuel pump without starting the engine.9. Note the fuel pressure and measure it again with the engine idling.

After removing the oil seal, inspect the oil seal contact surface on the case for any damage and clean it.

Raise the vehicle and support it securely on jackstands.

To replace the fuel pump, follow these steps: 1. Remove the fuel pump/sending unit assembly from the vehicle carefully. 2. Install a new rubber gasket during reassembly. 3. Adjust the angle and travel distance if the float arm and float wire loop were damaged during removal and installation.

After removing the oil seal, inspect the oil seal contact surface on the case for any damage and clean it.

Clean the yoke splines and lubricate lightly with multi-purpose grease.

Matchmark the front driveshaft to the transfer case yoke.

Install the driveshaft to the extension housing, ensuring the marks made during removal are in alignment. Fit the attaching washer, lock washer, and nuts.

Seal installer T74P-77052-A or equivalent.

By prying and pulling on the curved outer lip of the seal or by using Impact Slide Hammer Tool T50T-100-A and Seal Remover T74P-77248-A or equivalent. Take care not to damage the bearing, bearing cage, or case.