Mercury 5L8Z-7B546-AB Clutch Assembly

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The clutch components should be replaced when the engine or transaxle is removed for major overhaul. However, due to the relatively low cost of the clutch components compared to the time and effort required to access them, it is recommended to replace them anytime the engine or transaxle is removed, unless they are new or in near perfect condition.

During the inspection of clutch components, various aspects should be checked:Look for wear on the clutch disc.Inspect the flywheel for cracks, heat checking, grooves, and other defects. Imperfections can be smoothened by a machine shop.Inspect the clutch disc lining and replace it if there are doubts about its condition.Replace the release bearing along with the clutch disc.