Mercury 6E5Z-5443262-B Cylinder Assembly - Lock

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To unlock the exterior handle on the front side, there is a need to first remove the door inner trim panel, then there is a side impact bolster that should be turned anticlockwise to unlodge the clips and then removal of the clips in the door panel. Take out all the screws of the speaker and dismantle the wiring. Pull the inner door release handle out clipped and withdrawn and you will only have the door handle on the cable. To open the weather shield use the knife or scraper to make an incision through the butyl strip so that you can pull the weather shield away without compromising on its integrity. To take out the outer lock cylinder bezel you have to unfasten 'T', the channel of which is installed in inside door handle, and it is possible to remove a small plug to have access to it. Slacken the screw for the outside handle but do not take it out then move the handle backward and pull it out and detach the door handle grommets. The procedure is almost similar to that of the rear exterior handle; the first step is to unscrew the window runner guide, then pull out the grommet from the access hole, similar to the previous case; the retaining screw of the outer door handle bezel is also to be loosened to remove it. Do the same for the exterior handle and un-hook the seals. For the interior handle here are some brief steps; you will first have to undo the door inner trim panel, then have to disconnect the door release handle, set the lever switch to the locked position, and then unclip the outer cable before releasing the inner operating cable. To reach the lock motor/module at the front you need to take off the exterior handles, cut the connective wire, and use a manager to untwist the Torx bolt of the lock. Pull off the door lock/handle reinforcement bracket by unclipping the assembly and take it out of the vehicle; likewise, retract the trim on the security shield, and take out the screws. Unlock the mode of adjustment by pulling up the locking clip on the remote control rod, and then, check the length of the thread, open the connecting rod, and releases the outer cable before rotating the inner cable in order to take it off. For the lock cylinder put a little force to pry the retaining tab, then insert the key and pull out the lock cylinder. The process is similar to the above, but the measurements here should be taken of the thread of the rear lock motor/module; step by step: remove the exterior handle, unscrew the Torx bolts, unclip the reinforcement bracket, unplug the wiring, remove the connecting rod/adjusting clip. The location of the striker/contact switch should be marked and the mounting screws as well as the wiring should be detached. For the check strap, therefore, one needs to unscrew the mounting bolt, remove the rubber grommet and take out the check strap. The process of removal is the opposite to the installation: all the parts should be properly aligned and placed back, in particular, the outer cable and the striker.

To replace the outside door handle lever on 2012 and earlier models firstly, remove the trim cap to the outside handle retaining screw; on the 2006 to 2009 models, take out the screw but for the 2010 model, this screw must only be loosened. After that, remove the cover of the outside handle and pull the handle down and backward to free it from the handle reinforcement provided on the inside of the door. Check the outside door handle gaskets and, if they are cracked or perished, fit new ones and reverse the process. For the models produced after 2013, there will be a cap over the door handle screw; pull this trim cap to release the door handle screw; hold the door handle as if opening the door; rotate the release screw eight full turns before pulling up the rear part of the door handle assembly. If equipped with push button starting, remove the electrical connection from the door handle assembly and reinstall in the reverse manner. The handle of the inside door can be undoing the door trim panel and taking off the retaining bolt or bolts and the actuator Cable of the handle. To reinforce the door latch or outside door handle, you may have to disconnect the outside door handle lever, the door trim panel, the power window regulator and the anti theft guard bolts and the guard. Disengage the outside door handle reinforcement retaining bolt and latch mounting screws, withdraw the latch , outside door handle reinforcement along with it as a single unit, disconnect any linking electrical pins and actuation wires. On 2006 to 2009 models, then, when you are setting the lock cylinder, it should click to engage after you have first voided the door latch and outside door handle reinforcement and then pressed the release button. For 2010 to 2012 models, do not think that merely replacing the door lock cylinder will work as it means building a new unit with a lock repair package from the dealers. Last but not the least; for the 2013 and later models, take out the outside door handle, then open the door handle cover and then unlock the door lock before reassembling in the contrary manner.

To install a key lock cylinder, a special rivet installation tool is necessary for new rivet installation. Begin by removing the trunk lid trim panel, which is secured with pin-type fasteners. Next, disconnect the trunk lid actuator cable from the trunk lid key lock cylinder, followed by disconnecting the electrical connector from the lock cylinder. Drill out the two rivets securing the lock cylinder and remove it. The installation process is the reverse of removal. For the latch, again remove the trunk lid trim panel and disconnect the actuator cable from the trunk lid lock cylinder. Then, disconnect the electrical connector from the trunk lid latch, remove the latch mounting nuts, and take out the latch. The installation follows the reverse order of removal.