What precautions should be taken when clean and repair the fuel tank of Ford Expedition with plastic tanks?

The vehicles covered have plastic fuel tanks that cannot be repaired and must be replaced. When removing and installing it, avoid placing it in areas with sparks or open flames. This is crucial in garages with gas-type appliances as the fumes could ignite and it could cause an explosion. Exercise caution replacing and installing.

How to remove and install a fuel tank on Ford Expedition?

Don't begin this procedure until the gauge indicates that the tank is empty or nearly empty. If the tank must be removed when it's full (for example, if the fuel pump malfunctions), siphon any remaining fuel from the tank prior to removal. Unless the vehicle has been driven far enough to completely empty the tank, it's a good idea to siphon the residual fuel out before removing the tank from the vehicle. Relieve the fuel pressure. Detach the cable from the negative terminal of the battery. Raise the vehicle and support it securely on jackstands. Remove the fuel tank skid plate mounting bolts and lower the assembly. Remove the fuel tank filler hose and vapor hose from the fuel filler neck and the fuel tank and slide the assembly from the vehicle. Disconnect the fuel lines and EVAP vapor lines. Disconnect the electric fuel pump and sending unit electrical connector with a screwdriver. Place a floor jack under the tank and position a block of wood between the jack pad and the tank. Raise the jack until it's supporting the tank. Remove the bolts that retain the fuel tank mounting straps. The straps are hinged at the other end so you can swing them out of the way. Expedition/Navigator models use a large bracket that straddles the entire fuel tank. The mounting bolts and bracket must be removed as a complete unit before the fuel tank can be lowered. The assembly will be lowered with the fuel tank because it will be positioned between the fuel tank and the lifting jack. Lower the tank far enough to unplug any vapor lines or wire harness brackets that may be difficult to reach when the fuel tank is in the vehicle. Slowly lower the jack while steadying the tank. Remove the tank from the vehicle. If you're replacing the tank, or having it cleaned or repaired. Install the fuel pump or sending unit. Installation is the reverse of removal. Clean engine oil can be used as an assembly aid when pushing the fuel filler neck back into the tank. Make sure the fuel tank heat shields are assembled correctly onto the fuel tank before reinstalling the tank in the vehicle. Carefully angle the fuel tank filler neck into the filler pipe assembly and lift the tank into place.

Genuine Ford Expedition Fuel Tank

Gas Tank

Select Vehicle by Model
Select Vehicle by VIN

Select Vehicle by Model

Make

Model

Year

Select Vehicle by VIN

For the most accurate results, select vehicle by your VIN (Vehicle Identification Number).

19 Fuel Tanks found

View related parts
Ford Expedition Fuel Tank Assembly
Part Number: JL1Z-9002-B
$656.32 MSRP: $1331.18
You Save: $674.86 (51%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Tank Asy - Fuel; Fuel Tank
- Replaced by: JL1Z-9002-F
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2018-2019 Ford Expedition | 6 Cyl 3.5L GTDI | 10-Speed Automatic Transmission (10R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: FL1Z-9002-D
$526.74 MSRP: $1125.52
You Save: $598.78 (54%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Tank Assembly - Fuel; Fuel Tank
- Replaces: FL1Z-9002-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2015-2017 Ford Expedition | 6 Cyl 3.5L GTDI | 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 4AT 4R75W, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: FL1Z-9002-B
$526.74 MSRP: $1125.52
You Save: $598.78 (54%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Tank Assembly - Fuel
- Replaced by: FL1Z-9002-D
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2015 Ford Expedition | 6 Cyl 3.5L GTDI | 4AT 4R75W, 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition TANK ASY - FUEL
Part Number: JL1Z-9002-F
$870.59 MSRP: $1331.18
You Save: $460.59 (35%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Fuel Tank
- Replaces: JL1Z-9002-D, JL1Z-9002-B, JL1Z-9002-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2018-2024 Ford Expedition | 6 Cyl 3.5 L FLEX, 6 Cyl 3.5 L GAS, 6 Cyl 3.5L GTDI | 10-Speed Automatic Transmission (10R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: FL1Z-9002-C
$590.88 MSRP: $879.28
You Save: $288.40 (33%)
ADD TO CART
Product Specifications
- Other Name: Tank Assembly - Fuel; Fuel Tank
- Replaces: FL1Z-9002-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2015-2017 Ford Expedition | 6 Cyl 3.5L GTDI | 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 4AT 4R75W, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: JL1Z-9002-A
$735.93 MSRP: $1095.13
You Save: $359.20 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Tank Assembly - Fuel; Fuel Tank
- Replaced by: JL1Z-9002-G
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2018-2019 Ford Expedition | 6 Cyl 3.5L GTDI | 10-Speed Automatic Transmission (10R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition TANK ASY - FUEL
Part Number: JL1Z-9002-E
$735.93 MSRP: $1095.13
You Save: $359.20 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Fuel Tank
- Replaced by: JL1Z-9002-G
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2020-2024 Ford Expedition | 6 Cyl 3.5 L FLEX, 6 Cyl 3.5 L GAS
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: FL1Z-9002-A
$590.88 MSRP: $879.28
You Save: $288.40 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Tank Assembly - Fuel
- Replaced by: FL1Z-9002-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2015 Ford Expedition | 6 Cyl 3.5L GTDI | 4AT 4R75W, 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: 5L1Z-9002-AA
Product Specifications
- Other Name: Tank Assembly - Fuel; Fuel Tank
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2005-2006 Ford Expedition | 8 Cyl 5.4L | 4AT 4R75W, 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: 7L1Z-9002-A
Product Specifications
- Other Name: Tank Assembly - Fuel; Fuel Tank
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2008 Ford Expedition | 8 Cyl 5.4L | 4AT 4R75W, 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: 7L1Z-9002-B
$0.00
Product Specifications
- Other Name: Tank Assembly - Fuel
- Replaced by: 7L1Z-9B210-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2008 Ford Expedition | 8 Cyl 5.4L | 4AT 4R75W, 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: 2L1Z-9002-AH
Product Specifications
- Other Name: Tank Assembly - Fuel
- Replaced by: 2L1Z-9002-AK
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003 Ford Expedition | 8 Cyl 4.6L Romeo SOHC EFI, 8 Cyl 5.4L Modular SOHC | 4AT 4R75W, 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: 2L1Z-9002-AK
Product Specifications
- Other Name: Tank Assembly - Fuel; Fuel Tank
- Replaces: 2L1Z-9002-AH
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2004 Ford Expedition | 8 Cyl 4.6L Romeo SOHC EFI, 8 Cyl 5.4L Modular SOHC | 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 4AT 4R75W, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: 9L1Z-9002-B
Product Specifications
- Other Name: Tank Assembly - Fuel; Fuel Tank
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2009 Ford Expedition | 8 Cyl 5.4L | 4AT 4R75W, 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: XL1Z-9002-AA
Product Specifications
- Other Name: Tank Assembly - Fuel; Fuel Tank
- Manufacturer Note: #XL14 9002-AB; 25 gal. plastic tank, 4x2, std. suspension
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1999-2002 Ford Expedition | 8 Cyl 4.6L, 8 Cyl 5.4L | 4AT 4R100, 4AT 4R70W
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: XL1Z-9002-BA
Product Specifications
- Other Name: Tank Assembly - Fuel; Fuel Tank
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1999-2002 Ford Expedition | 8 Cyl 4.6L, 8 Cyl 5.4L | 4AT 4R100, 4AT 4R70W
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: XL1Z-9002-CA
Product Specifications
- Other Name: Tank Assembly - Fuel; Fuel Tank
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1999-2002 Ford Expedition | 8 Cyl 4.6L, 8 Cyl 5.4L | 4AT 4R100, 4AT 4R70W
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: AL1Z-9002-B
Product Specifications
- Other Name: Tank Assembly - Fuel
- Replaced by: DL1Z-9002-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2014 Ford Expedition | 8 Cyl 5.4L | 4AT 4R75W, 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Expedition Fuel Tank Assembly
Part Number: 9L1Z-9002-A
Product Specifications
- Other Name: Tank Assembly - Fuel
- Replaced by: DL1Z-9002-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2009-2014 Ford Expedition | 8 Cyl 5.4L | 4AT 4R75W, 4-Speed Automatic Transmission 4R70W (AODE), 4-Speed Automatic Transmission 4R75E Livonia, 4-Speed Automatic Transmission AODEW/4R75E W/TSS, 6-Speed Automatic Transmission (6R75), 6-Speed Automatic Transmission (6R80), Four-Wheel Drive (Part Time) (Left Hand Drive), Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)

Ford Expedition Fuel Tank Parts Questions & Experts Answers

Fuel Tank Assembly
7L1Z-9002-A
Q: What precautions should be taken when clean and repair the fuel tank of Ford Expedition with plastic tanks?
A: The vehicles covered have plastic fuel tanks that cannot be repaired and must be replaced. When removing and installing it, avoid placing it in areas with sparks or open flames. This is crucial in garages with gas-type appliances as the fumes could ignite and it could cause an explosion. Exercise caution replacing and installing.
Fuel Tank Assembly
5L1Z-9002-AA
Q: How to remove and install a fuel tank on Ford Expedition?
A: Don't begin this procedure until the gauge indicates that the tank is empty or nearly empty. If the tank must be removed when it's full (for example, if the Fuel Pump malfunctions), siphon any remaining fuel from the tank prior to removal. Unless the vehicle has been driven far enough to completely empty the tank, it's a good idea to siphon the residual fuel out before removing the tank from the vehicle. Relieve the fuel pressure. Detach the cable from the negative terminal of the battery. Raise the vehicle and support it securely on jackstands. Remove the fuel tank skid plate mounting bolts and lower the assembly. Remove the fuel tank filler hose and vapor hose from the fuel filler neck and the fuel tank and slide the assembly from the vehicle. Disconnect the fuel lines and EVAP vapor lines. Disconnect the electric fuel pump and sending unit electrical connector with a screwdriver. Place a floor jack under the tank and position a block of wood between the jack pad and the tank. Raise the jack until it's supporting the tank. Remove the bolts that retain the fuel tank mounting straps. The straps are hinged at the other end so you can swing them out of the way. Expedition/Navigator models use a large bracket that straddles the entire fuel tank. The mounting bolts and bracket must be removed as a complete unit before the fuel tank can be lowered. The assembly will be lowered with the fuel tank because it will be positioned between the fuel tank and the lifting jack. Lower the tank far enough to unplug any vapor lines or wire harness brackets that may be difficult to reach when the fuel tank is in the vehicle. Slowly lower the jack while steadying the tank. Remove the tank from the vehicle. If you're replacing the tank, or having it cleaned or repaired. Install the fuel pump or sending unit. Installation is the reverse of removal. Clean engine oil can be used as an assembly aid when pushing the fuel filler neck back into the tank. Make sure the fuel tank heat shields are assembled correctly onto the fuel tank before reinstalling the tank in the vehicle. Carefully angle the fuel tank filler neck into the filler pipe assembly and lift the tank into place.