How to remove and install an EGR valve on Ford Fusion?

Disconnect the cable from the negative battery terminal. Drain the cooling system. Remove the air intake duct. Disconnect the electrical connector from the EGR valve. On 2.3L engines, release the coolant hose clamp and disconnect the upper radiator hose from the coolant outlet passage. Release the clamp and disconnect the coolant hose from the EGR valve. Remove the two EGR valve mounting bolts and remove the EGR valve. Remove and discard the EGR valve gasket, then clean the gasket mating surfaces of the cylinder head and the EGR valve. Installation is the reverse of removal. Be sure to use a new EGR valve gasket, and tighten the EGR valve mounting bolts. Refill the coolant system. For 3.0L V6 models, disconnect the cable from the negative battery terminal. Disconnect the electrical connector from the EGR valve. Unscrew the tube nut fitting and disconnect the EGR pipe from the EGR valve. Remove the EGR valve mounting bolts and remove the EGR valve. Remove and discard the EGR valve gasket, then clean the gasket mating surfaces of the intake manifold and the EGR valve. Installation is the reverse of removal. Be sure to use a new EGR valve gasket, and tighten the EGR valve mounting nuts securely.

Genuine Ford Fusion EGR Valve

Emissions EGR Valve

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Ford Fusion Valve - Exhaust Gas Recirculation
Part Number: 9L8Z-9D475-B
$139.70 MSRP: $230.91
You Save: $91.21 (40%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: EGR Valve
- Replaces: CX-2194, 9L8Z-9D475-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | 6 Cyl 3.0L OHC Duratec | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Valve - Exhaust Gas Recirculation
Part Number: 1S7Z-9D475-A
$84.59 MSRP: $139.82
You Save: $55.23 (40%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: EGR Valve
- Replaces: 1S7Z-9D475-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2020 Ford Fusion | 4 Cyl 2.3L, 4 Cyl 2.5 L FLEX, 4 Cyl 2.5 L GAS, 4 Cyl 2.5L Duratec (110kW/150PS), 4 Cyl 2.5L Duratec FFV (125kW/170PS), 4 Cyl 2.5L Duratec HE PFI | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F55, 6-Speed Manual Transmission - B6, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, ECVT Auto Trans Power Split, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Valve - Exhaust Gas
Part Number: 9L8Z-9D475-A
$139.70 MSRP: $230.91
You Save: $91.21 (40%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Valve - Exhaust Gas Recirculation
- Replaced by: 9L8Z-9D475-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | 6 Cyl 3.0L OHC Duratec | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Valve - Exhaust Gas Recirculation
Part Number: DS7Z-9D475-A
$39.90 MSRP: $62.55
You Save: $22.65 (37%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: EGR Valve
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2020 Ford Fusion | 4 Cyl 2.0 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV), 4 Cyl 2.0L Duratec Hybrid (130kW), 4 Cyl 2.5 L GAS | 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Automatic Transmission 6F55, 6-Speed Manual Transmission - B6, ECVT Auto Trans Power Split, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Valve - Exhaust Gas Recirculation
Part Number: 9E5Z-9D475-A
$131.76 MSRP: $261.82
You Save: $130.06 (50%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: EGR Valve
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | 4 Cyl 2.5L PFI Gas/Electric | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Valve - Exhaust Gas
Part Number: 1S7Z-9D475-AA
$84.59 MSRP: $139.82
You Save: $55.23 (40%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Valve - Exhaust Gas Recirculation
- Manufacturer Note: For coolant hose use 3S4Z-18472-AB., PZEV
- Replaced by: 1S7Z-9D475-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2009 Ford Fusion | 4 Cyl 2.3L | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Fusion Valve - Exhaust Gas Recirculation
Part Number: 6E5Z-9D475-BA
Product Specifications
- Other Name: EGR Valve
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2009 Ford Fusion | 6 Cyl 3.0L DOHC EFI | 5-Speed Automatic Transmission Mazda FNR5, 5-Speed Manual Transmission (G5M), 6-Speed Automatic Transaxle - AWF21, 6-Speed Automatic Transmission 6F Mid-Range, 6-Speed Manual Transmission Mazda G6M, CVT Auto Trans Powersplit Elec, Four-Wheel Drive (Full Time) (Left Hand Drive), Front-Wheel Drive (Left Hand Drive), Left Hand Drive

Ford Fusion EGR Valve

The EGR Valve on a Ford Fusion controls the backflow of exhaust so as to adjust the air/fuel mixture and so cut emissions. Because exhaust gas is reintroduced into the cylinder during the pulse, O2 level and maximum temperature are reduced, thereby reducing nitrogen oxide emission. EGR flow; earlier versions were simple jets and slowly have improved to become valves based on the conditions of the engine. However, new modern engines such as Chrysler Pentastar 3.6 does not include EGR, but the device is essential for emissions standards and optimize the efficient of low NOx. It is moderately important to clean it regularly to save from being blocked with Carbon deposits for the proper functioning of EGR valve.

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Ford Fusion EGR Valve Parts Questions & Experts Answers

Valve - Exhaust Gas Recirculation
9E5Z-9D475-A
Q: How to remove and install an EGR valve on Ford Fusion?
A: Disconnect the cable from the negative battery terminal. Drain the cooling system. Remove the air intake duct. Disconnect the electrical connector from the EGR valve. On 2.3L engines, release the coolant hose clamp and disconnect the upper radiator hose from the coolant outlet passage. Release the clamp and disconnect the coolant hose from the EGR valve. Remove the two EGR valve mounting bolts and remove the EGR valve. Remove and discard the EGR valve gasket, then clean the gasket mating surfaces of the cylinder head and the EGR valve. Installation is the reverse of removal. Be sure to use a new EGR valve gasket, and tighten the EGR valve mounting bolts. Refill the coolant system. For 3.0L V6 models, disconnect the cable from the negative battery terminal. Disconnect the electrical connector from the EGR valve. Unscrew the tube nut fitting and disconnect the EGR pipe from the EGR valve. Remove the EGR valve mounting bolts and remove the EGR valve. Remove and discard the EGR valve gasket, then clean the gasket mating surfaces of the intake manifold and the EGR valve. Installation is the reverse of removal. Be sure to use a new EGR valve gasket, and tighten the EGR valve mounting nuts securely.