Ford F77Z-6250-AE Camshaft

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To investigate additional end play, and to assess lobe lift, unbolt the valve covers and the rocker arm assembly but leave the push rods in overnight. Turn the engine until the first push rod is on the top dead centre of the compression stroke and instal the dial indicator where it fits snugly on the piston. In setting the tappet clearance, and after zeroing the dial indicator, turn slowly the crankshaft until the needle deflection stops and changes direction but record the maximum cam lobe lift. With the pistons at TDC on the compression stroke record this measurement and move each piston to TDC and do this for each valve. Having made these checks, it is recommended to cross-check them with such specifications; if camshaft lobe lift readings are below the specified values, it means that the camshaft is worn out and requires replacement. As for removal, a person shall disconnect the negative battery terminal, drain the cooling system and engine oil besides the removal of such components as the radiator, fan, drive belt, spark plug wires, ignition coil pack, alternator as well as the engine. On certain models, the following part are also to be detached, the oil pump drive gear, the camshaft position sensor, the intake manifold, the valve covers, the rocker arms, the push rods, valve lifters, the oil pan, the timing chain cover and the timing chain and sprockets. Probably, unscrew the camshaft thrust plate bolts and very gently, try to pull the camshaft out of the block without damaging the bearings. After removal clean and inspect the camshaft bearing journals for wear or damage, as described below Telescoping gauge and micrometer. If the journals are heavily worn or ovalised then one has no option but to overhaul the camshaft. If the lobes are not worn or unsightly, then the camshaft can be reused; otherwise, it is likely to be thrown away. Make sure that the oil ways are free from any debris than apply oil to the camshaft bearing journals and lobes with assembly lube and install the camshaft gently to avoid deforming the bearings. Place the thrust plate with lube and fasten the bolts in a correct torque; perform the process inversely to the removal process and fit the other camshaft position sensor if required.

This procedure covers the removal of the camshafts and the camshaft bearing caps.

Apply moly-based engine assembly lubricant to the camshaft lobes and bearing journals before installing the camshaft(s).

Clean the lifters with solvent and dry them thoroughly without mixing them up.

Draw off the sprocket with a puller, then remove the belt guide (if equipped).

Clean the lifters with solvent and dry them thoroughly without mixing them up.

Subtract the bearing journal diameters from the corresponding bearing inside diameter measurements to obtain the oil clearance. If the oil clearance is excessive, new bearings must be installed.

Remove the intake manifold.

Draw the position of the lobes for the number one cylinder on your chart. Carefully remove the camshafts. Note: The intake camshaft can be identified by the lobe for the camshaft position sensor.

Remove the timing chain and sprockets.

Record the figure for future reference and then reposition the piston at TDC on the compression stroke.

Install the remaining components in the reverse order of removal.

Look carefully for any signs of camshaft or tappet wear.

Position the number one piston to TDC on the compression stroke.

Make sure the camshaft oil passages are clear and clean.

a) Clean the bearing surfaces and the camshaft journals with lacquer thinner or acetone. b) Carefully lay the camshaft(s) in place in the cylinder head. Don't install the rocker arms or lash adjusters and don't use any lubrication. c) Lay a strip of Plastigage on each journal. d) Install the camshaft caps. e) Remove the bolts and detach the caps. f) Compare the width of the crushed Plastigage to the scale on the Plastigage envelope to determine the oil clearance. g) If the clearance is greater than specified, and the diameter of any journal is less than specified, replace the camshaft. If the journal diameters are within specifications but the oil clearance is too great, the cylinder head is worn and must be replaced.

Remove the valve covers.

Remove the valve covers.

Check the camshaft end play with a dial indicator. If it's greater than specified, replace the thrust plate with a new one when the camshaft is reinstalled.