How do you remove and inspect the inter cooler from the engine compartment on Ford Excursion?

Remove the radiator from the engine compartment. On 6.0L engines, also remove the air filter and the air filter assembly front cover for clearance. Remove the inter cooler inlet and outlet ducts, followed by the stud bolts from the radiator support. Next, take out the inter cooler from the engine compartment. Inspect the inter cooler for cracks and damage to the flanges, tubes, and fins, replacing or repairing it if necessary. Installation is the reverse of removal, and ensure to tighten the inter cooler mounting nuts to the specified torque.

Genuine Ford Excursion Intercooler

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Ford Excursion Cooler Assembly - Engine Charge Air
Part Number: 4C3Z-6K775-BA
$917.40 MSRP: $1158.33
You Save: $240.93 (21%)
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Product Specifications
- Other Name: Cooler Assy - Engine Charge Air; Intercooler
- Manufacturer Note: 4C34-6K775-BCA, For engine serial numbers 6155637 and beyond (Indy built) & engine serial numbers 94581 & beyond (Huntsville built)
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2004 Ford Excursion | 8 Cyl 6.0L | 4AT 4R100, 5AT
View related parts
Ford Excursion Cooler Assembly - Engine Charge Air
Part Number: 1C3Z-6K775-AA
Product Specifications
- Other Name: Cooler Assy - Engine Charge Air
- Replaced by: 2C3Z-6K775-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001 Ford Excursion | 8 Cyl 7.3L | 4AT 4R100
View related parts
Ford Excursion Cooler Assembly - Engine Charge Air
Part Number: 2C3Z-6K775-AA
Product Specifications
- Other Name: Cooler Assy - Engine Charge Air; Intercooler
- Replaces: 1C3Z-6K775-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2003 Ford Excursion | 8 Cyl 7.3L | 4AT 4R100, 5AT
View related parts
Ford Excursion Cooler Assembly - Engine Charge Air
Part Number: 5C3Z-6K775-AA
Product Specifications
- Other Name: Cooler Assy - Engine Charge Air
- Replaced by: 6C3Z-6K775-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2005 Ford Excursion | 8 Cyl 6.0L | 4AT 4R100, 5AT
View related parts
Ford Excursion Cooler Assembly - Engine Charge Air
Part Number: 3C3Z-6K775-AA
Product Specifications
- Other Name: Cooler Assy - Engine Charge Air; Intercooler
- Manufacturer Note: For engine serial numbers 6155636 and below (Indy built) & engine serial numbers 94580 & below (Huntsville built)
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2004 Ford Excursion | 8 Cyl 6.0L | 4AT 4R100, 5AT

Ford Excursion Intercooler

Intercooler found in Ford excursion is very important in improving on the performance level of the engine through cooling of the compressed air before is supplied to the combustion chambers. This cooling process is critical because the it enhances the power output and combats pre-ignition, making it possible to achieve better fuel injection accompanied by a denser air intake. A Ford Excursion model may therefore employ an air to air intercooler or an air to liquid intercooler, the air to air kind of an intercooler is lighter and widely used as compared to air to liquid intercooler which is generally heavier and is used where and when required for instance marine engines. The specific use of the Ford Excursion Intercooler is usually to oppose the heat produced with the piston chamber in air compression which is very important for optimal efficiency of the engine. As a result, the Intercooler plays a crucial role in the Ford Excursion in as much as it helps to maintain the right temperature of the intake air hence enabling the vehicle to benefit from items such as the forced induction systems including the turbochargers and the superchargers.

We provide a wide range of Ford Excursion Intercooler at the best prices possible. If you need Ford Excursion Intercooler, you can shop with confidence on our website. All our OEM parts come with a manufacturer's warranty and are delivered to your door step with a fast delivery service.

Ford Excursion Intercooler Parts Questions & Experts Answers

Cooler Assembly - Engine Charge Air
1C3Z-6K775-AA
Q: How do you remove and inspect the inter cooler from the engine compartment on Ford Excursion?
A: Remove the radiator from the engine compartment. On 6.0L engines, also remove the air filter and the air filter assembly front cover for clearance. Remove the inter cooler inlet and outlet ducts, followed by the stud bolts from the radiator support. Next, take out the inter cooler from the engine compartment. Inspect the inter cooler for cracks and damage to the flanges, tubes, and fins, replacing or repairing it if necessary. Installation is the reverse of removal, and ensure to tighten the inter cooler mounting nuts to the specified torque.