How to remove and install Brake disc on Ford Thunderbird?

This procedure applies to both front and rear disc brake assemblies. Loosen the wheel lug nuts, raise the vehicle and support it securely on jack stands. Remove the wheel. Remove the brake caliper, suspending it out of the way with a piece of wire. Reinstall two lug nuts to hold the disc against the hub. Visually check the disc surface for score marks and other damage. Deep score marks require disc removal and refinishing. Check disc run out using a dial indicator, and if it exceeds the allowable limit, the disc should be refinished. The disc must not be machined to a thickness less than the specified minimum refinish thickness. Remove the lug nuts holding the disc to the hub and lift the disc off. Install the disc onto the hub assembly. Install the caliper and brake pad assembly over the disc and tighten the caliper bolts. Install the wheel, lower the vehicle, and depress the brake pedal to bring the brake pads into contact with the rotor. Check the operation of the brakes carefully before placing the vehicle into normal service.

Genuine Ford Thunderbird Brake Disc

Disc Rotor

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12 Brake Discs found

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Ford Thunderbird Rotor Assembly
Part Number: XW4Z-1125-AA
$54.89 MSRP: $99.98
You Save: $45.09 (46%)
Ships in 1 Business Day
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Product Specifications
- Other Name: Rotor Assy
- Manufacturer Note: Original Equipment Manufacturer
- Replaced by: 2U2Z-1V125-HB
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002-2005 Ford Thunderbird | 8 Cyl 3.9L DOHC EFI NA | 5-Speed Automatic Transmission 5R55S, 5-Speed Automatic Transmission NAAO 5R55N, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Thunderbird Rotor Assembly
Part Number: 2U2Z-1V125-EA
$65.99 MSRP: $99.98
You Save: $33.99 (34%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Rotor Assy
- Manufacturer Note: Ford Retail Spec
- Replaced by: 2U2Z-1V125-EB
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002-2005 Ford Thunderbird | 8 Cyl 3.9L DOHC EFI NA | 5-Speed Automatic Transmission 5R55S, 5-Speed Automatic Transmission NAAO 5R55N, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Thunderbird Rotor Assembly
Part Number: 2U2Z-1V125-HA
$54.89 MSRP: $99.98
You Save: $45.09 (46%)
Ships in 1 Business Day
ADD TO CART
Product Specifications
- Other Name: Rotor Assy
- Manufacturer Note: Ford Retail Spec
- Replaced by: 2U2Z-1V125-HB
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002-2005 Ford Thunderbird | 8 Cyl 3.9L DOHC EFI NA | 5-Speed Automatic Transmission 5R55S, 5-Speed Automatic Transmission NAAO 5R55N, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Thunderbird Rotor Assembly - Brake
Part Number: XW4Z-2C026-AA
$64.04 MSRP: $116.65
You Save: $52.61 (46%)
ADD TO CART
Product Specifications
- Other Name: Disc - Brake; Rotor
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002 Ford Thunderbird | 8 Cyl 3.9L DOHC EFI NA | 5-Speed Automatic Transmission NAAO 5R55N, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Thunderbird Rotor Assembly
Part Number: F4SZ-1125-A
$36.59 MSRP: $49.99
You Save: $13.40 (27%)
ADD TO CART
Product Specifications
- Other Name: ROTOR ASY
- Replaced by: YF1Z-1V125-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1993-1997 Ford Thunderbird | 6 Cyl 3.8L, 8 Cyl 4.6L, 8 Cyl 5.0L | 4AT 4R70W, 4AT AOD, 5MT
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Ford Thunderbird Rotor Assembly - Brake
Part Number: 1R8Z-2C026-AA
$65.99 MSRP: $99.98
You Save: $33.99 (34%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Disc - Brake
- Replaced by: 2U2Z-1V125-EB
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2005 Ford Thunderbird | 8 Cyl 3.9L DOHC EFI NA | 5-Speed Automatic Transmission 5R55S, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
View related parts
Ford Thunderbird Rotor Assembly
Part Number: F1SZ-1125-A
$36.59 MSRP: $49.99
You Save: $13.40 (27%)
ADD TO CART
Product Specifications
- Other Name: ROTOR ASY
- Replaced by: YF1Z-1V125-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1990-1992 Ford Thunderbird | 6 Cyl 3.8L, 8 Cyl 5.0L | 4AT AOD, 5MT
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Ford Thunderbird Disc Brake Rotor
Part Number: F1SZ2C026A
Product Specifications
- Other Name: Disc - Brake
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1989-1992 Ford Thunderbird | 6 Cyl 3.8L, 8 Cyl 5.0L | 4AT AOD, 5MT
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Ford Thunderbird Hub And Disc Assembly
Part Number: F1ZZ-1102-B
Product Specifications
- Other Name: HUB AND DISC ASY
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1980-1988 Ford Thunderbird | 4 Cyl 2.3L, 6 Cyl 3.3L, 6 Cyl 3.8L, 8 Cyl 4.2L, 8 Cyl 5.0L | 3AT C3, 3AT C4, 3AT C5, 4AT A4LD, 4AT AOD, 5MT
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Ford Thunderbird Kit - Rotor
Part Number: FOSZ-1L104-A
Product Specifications
- Position: Front
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1989-1990 Ford Thunderbird | 6 Cyl 3.8L | 4AT AOD, 5MT
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Ford Thunderbird Rotor Assembly - Brake
Part Number: G2MZ-1V125-AXA
Product Specifications
- Other Name: ROTOR ASY - BRAKE
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002-2005 Ford Thunderbird | 8 Cyl 3.9L DOHC EFI NA | 5-Speed Automatic Transmission 5R55S, 5-Speed Automatic Transmission NAAO 5R55N, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Thunderbird Rotor Assembly - Brake
Part Number: G2MZ-2V026-BDA
Product Specifications
- Other Name: ROTOR ASY - BRAKE
- Manufacturer Note: High Level Aftermarket Spec
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002-2005 Ford Thunderbird | 8 Cyl 3.9L DOHC EFI NA | 5-Speed Automatic Transmission 5R55S, 5-Speed Automatic Transmission NAAO 5R55N, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)

Ford Thunderbird Brake Disc Parts Questions & Experts Answers

Kit - Rotor
FOSZ-1L104-A
Q: How to remove and install Brake disc on Ford Thunderbird?
A: This procedure applies to both front and rear disc brake assemblies. Loosen the wheel lug nuts, raise the vehicle and support it securely on jack stands. Remove the wheel. Remove the Brake Caliper, suspending it out of the way with a piece of wire. Reinstall two lug nuts to hold the disc against the hub. Visually check the disc surface for score marks and other damage. Deep score marks require disc removal and refinishing. Check disc run out using a dial indicator, and if it exceeds the allowable limit, the disc should be refinished. The disc must not be machined to a thickness less than the specified minimum refinish thickness. Remove the lug nuts holding the disc to the hub and lift the disc off. Install the disc onto the hub assembly. Install the caliper and brake pad assembly over the disc and tighten the caliper bolts. Install the wheel, lower the vehicle, and depress the brake pedal to bring the brake pads into contact with the rotor. Check the operation of the brakes carefully before placing the vehicle into normal service.