How to remove and install a steering gear in a Ford Thunderbird?

Raise the front of the vehicle and support it securely on jack stands. Apply the parking brake. Place a drain pan under the Rack And Pinion (power steering only). Remove the power steering pressure and return lines and cap the ends to prevent excessive fluid loss and contamination. Mark the relationship of the intermediate shaft flexible coupling to the Rack And Pinion input shaft. Remove the pinch bolt. Separate the tie-rod ends from the spindle arms. Support the Rack And Pinion and remove the Rack And Pinion-to-frame mounting nuts and bolts. The nuts are accessible through the hole in rear of the cross member. The Rack And Pinion mounting nuts are accessible through holes in the rear of the cross member. Lower the unit, separate the intermediate shaft from the Rack And Pinion input shaft and remove the Rack And Pinion from the vehicle. Raise the Rack And Pinion into position and connect the intermediate shaft, aligning the marks. Install the mounting bolts and washers and tighten the nuts to the torque. Connect the tie-rod ends to the spindle arms. Install the intermediate shaft pinch bolt and tighten it to the torque. Connect the power steering pressure and return hoses to the Rack And Pinion and fill the power steering pump reservoir with the recommended fluid. Lower the vehicle and bleed the steering system.

Genuine Ford Thunderbird Rack And Pinion

Steering Rack And Pinion

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Ford Thunderbird Rack - Steering Gear
Part Number: 1W6Z-3504-AARM
$429.08 MSRP: $683.64
You Save: $254.56 (38%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Gear Assembly, Steering Gear
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002 Ford Thunderbird | 8 Cyl 3.9L DOHC EFI NA | 5-Speed Automatic Transmission NAAO 5R55N, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Thunderbird Gear Assembly - Steering
Part Number: 5W6Z-3504-A
$1404.20 MSRP: $2272.73
You Save: $868.53 (39%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Gear Assy - Steering; Gear Assembly, Steering Gear
- Manufacturer Note: Original Equipment Manufacturer
- Replaces: 4W6Z-3504-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2005 Ford Thunderbird | 8 Cyl 3.9L DOHC EFI NA | 5-Speed Automatic Transmission 5R55S, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Thunderbird Gear Assembly - Steering
Part Number: 4W6Z-3504-AA
$1404.20 MSRP: $2272.73
You Save: $868.53 (39%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Gear Assy - Steering
- Manufacturer Note: Original Equipment Manufacturer
- Replaced by: 5W6Z-3504-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2005 Ford Thunderbird | 8 Cyl 3.9L DOHC EFI NA | 5-Speed Automatic Transmission 5R55S, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Thunderbird Gear Assembly - Steering
Part Number: 8U2Z-3V504-CRM
Product Specifications
- Other Name: Gear Assy - Steering
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2005 Ford Thunderbird | 8 Cyl 3.9L DOHC EFI NA | 5-Speed Automatic Transmission 5R55S, Left Hand Drive, Rear-Wheel Drive (Left Hand Drive)
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Ford Thunderbird Rack Steering Gear
Part Number: E5DZ3575A
Product Specifications
- Other Name: Rack - Steering Gear; Rack, Rack Assembly, Sector Shaft
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1980-1988 Ford Thunderbird | 4 Cyl 2.3L, 6 Cyl 3.3L, 6 Cyl 3.8L, 8 Cyl 4.2L, 8 Cyl 5.0L | 3AT C3, 3AT C4, 3AT C5, 4AT A4LD, 4AT AOD, 5MT
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Ford Thunderbird Steering Gear & Linkage
Part Number: E5DZ3575B
Product Specifications
- Other Name: Rack - Steering Gear; Rack, Rack Assembly, Sector Shaft
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1983-1988 Ford Thunderbird | 4 Cyl 2.3L, 6 Cyl 3.8L, 8 Cyl 5.0L | 3AT C3, 3AT C5, 4AT A4LD, 4AT AOD, 5MT
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Ford Thunderbird Gear Assembly - Steering
Part Number: F6SZ-3504-ACRM
Product Specifications
- Other Name: Gear Assy - Steering; Gear Assembly, Steering Gear
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1989-1997 Ford Thunderbird | 6 Cyl 3.8L, 8 Cyl 4.6L, 8 Cyl 5.0L | 4AT 4R70W, 4AT AOD, 5MT

Ford Thunderbird Rack And Pinion Parts Questions & Experts Answers

Gear Assembly - Steering
F6SZ-3504-ACRM
Q: How to remove and install a steering gear in a Ford Thunderbird?
A: Raise the front of the vehicle and support it securely on jack stands. Apply the parking brake. Place a drain pan under the Rack And Pinion (power steering only). Remove the power steering pressure and return lines and cap the ends to prevent excessive fluid loss and contamination. Mark the relationship of the intermediate shaft flexible coupling to the Rack And Pinion input shaft. Remove the pinch bolt. Separate the tie-rod ends from the spindle arms. Support the Rack And Pinion and remove the Rack And Pinion-to-frame mounting nuts and bolts. The nuts are accessible through the hole in rear of the cross member. The Rack And Pinion mounting nuts are accessible through holes in the rear of the cross member. Lower the unit, separate the intermediate shaft from the Rack And Pinion input shaft and remove the Rack And Pinion from the vehicle. Raise the Rack And Pinion into position and connect the intermediate shaft, aligning the marks. Install the mounting bolts and washers and tighten the nuts to the torque. Connect the tie-rod ends to the spindle arms. Install the intermediate shaft pinch bolt and tighten it to the torque. Connect the power steering pressure and return hoses to the Rack And Pinion and fill the power steering pump reservoir with the recommended fluid. Lower the vehicle and bleed the steering system.