How to remove and install a steering gear in a Mercury Cougar?

Raise the front of the vehicle and support it securely on jack stands. Apply the parking brake. Place a drain pan under the Rack And Pinion (power steering only). Remove the power steering pressure and return lines and cap the ends to prevent excessive fluid loss and contamination. Mark the relationship of the intermediate shaft flexible coupling to the Rack And Pinion input shaft. Remove the pinch bolt. Separate the tie-rod ends from the spindle arms. Support the Rack And Pinion and remove the Rack And Pinion-to-frame mounting nuts and bolts. The nuts are accessible through the hole in rear of the cross member. The Rack And Pinion mounting nuts are accessible through holes in the rear of the cross member. Lower the unit, separate the intermediate shaft from the Rack And Pinion input shaft and remove the Rack And Pinion from the vehicle. Raise the Rack And Pinion into position and connect the intermediate shaft, aligning the marks. Install the mounting bolts and washers and tighten the nuts to the torque. Connect the tie-rod ends to the spindle arms. Install the intermediate shaft pinch bolt and tighten it to the torque. Connect the power steering pressure and return hoses to the Rack And Pinion and fill the power steering pump reservoir with the recommended fluid. Lower the vehicle and bleed the steering system.

Genuine Mercury Cougar Rack And Pinion

Steering Rack And Pinion

Select Vehicle by Model
Select Vehicle by VIN

Select Vehicle by Model

Make

Model

Year

Select Vehicle by VIN

For the most accurate results, select vehicle by your VIN (Vehicle Identification Number).

7 Rack And Pinions found

View related parts
Mercury Cougar Rack - Steering Gear
Part Number: 1S8Z-3504-CARM
$242.95 MSRP: $400.00
You Save: $157.05 (40%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Gear Assembly, Steering Gear
- Manufacturer Note: Warranty Eligible, 15" & 16" tires
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2002 Mercury Cougar | 4 Cyl 2.0L, 6 Cyl 2.5L | 4AT CD4E, 5MT
View related parts
Mercury Cougar Gear Assembly - Steering
Part Number: 1S8Z-3504-ABRM
Product Specifications
- Other Name: Gear Assy - Steering; Gear Assembly, Steering Gear
- Manufacturer Note: Warranty Eligible, HO (high output), 17' Tires, SPR-VW
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2002 Mercury Cougar | 6 Cyl 2.5L | 4AT CD4E, 5MT
View related parts
Mercury Cougar Rack Steering Gear
Part Number: E5DZ3575A
Product Specifications
- Other Name: Rack - Steering Gear; Rack, Rack Assembly, Sector Shaft
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1980-1988 Mercury Cougar | 4 Cyl 2.3L, 6 Cyl 3.3L, 6 Cyl 3.8L, 8 Cyl 4.2L, 8 Cyl 5.0L | 3AT C3, 3AT C4, 3AT C5, 4AT AOD, 4MT, 5MT
View related parts
Mercury Cougar Steering Gear & Linkage
Part Number: E5DZ3575B
Product Specifications
- Other Name: Rack - Steering Gear; Rack, Rack Assembly, Sector Shaft
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1985-1988 Mercury Cougar | 4 Cyl 2.3L, 6 Cyl 3.8L, 8 Cyl 5.0L | 3AT C5, 4AT AOD, 5MT
View related parts
Mercury Cougar Gear Assembly - Steering
Part Number: F82Z-3504-BBRM
Product Specifications
- Other Name: Gear Assy - Steering; Gear Assembly, Steering Gear
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1999 Mercury Cougar | 4 Cyl 2.0L, 6 Cyl 2.5L | 4AT CD4E, 5MT
View related parts
Mercury Cougar Gear Assembly - Steering
Part Number: XS8Z-3504-AARM
Product Specifications
- Other Name: Gear Assy - Steering; Gear Assembly, Steering Gear
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1999-2000 Mercury Cougar | 4 Cyl 2.0L, 6 Cyl 2.5L | 4AT CD4E, 5MT
View related parts
Mercury Cougar Gear Assembly - Steering
Part Number: F6SZ-3504-ACRM
Product Specifications
- Other Name: Gear Assy - Steering; Gear Assembly, Steering Gear
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1989-1997 Mercury Cougar | 6 Cyl 3.8L, 8 Cyl 4.6L, 8 Cyl 5.0L | 4AT, 4AT 4R70W, 4AT AOD, 4AT AODE, 5MT

Mercury Cougar Rack And Pinion Parts Questions & Experts Answers

Gear Assembly - Steering
F6SZ-3504-ACRM
Q: How to remove and install a steering gear in a Mercury Cougar?
A: Raise the front of the vehicle and support it securely on jack stands. Apply the parking brake. Place a drain pan under the Rack And Pinion (power steering only). Remove the power steering pressure and return lines and cap the ends to prevent excessive fluid loss and contamination. Mark the relationship of the intermediate shaft flexible coupling to the Rack And Pinion input shaft. Remove the pinch bolt. Separate the tie-rod ends from the spindle arms. Support the Rack And Pinion and remove the Rack And Pinion-to-frame mounting nuts and bolts. The nuts are accessible through the hole in rear of the cross member. The Rack And Pinion mounting nuts are accessible through holes in the rear of the cross member. Lower the unit, separate the intermediate shaft from the Rack And Pinion input shaft and remove the Rack And Pinion from the vehicle. Raise the Rack And Pinion into position and connect the intermediate shaft, aligning the marks. Install the mounting bolts and washers and tighten the nuts to the torque. Connect the tie-rod ends to the spindle arms. Install the intermediate shaft pinch bolt and tighten it to the torque. Connect the power steering pressure and return hoses to the Rack And Pinion and fill the power steering pump reservoir with the recommended fluid. Lower the vehicle and bleed the steering system.