Mercury 7W1Z-9002-A Fuel Tank Assembly

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In all cases, repairs to the fuel tank or filler neck should be done by a professional who has undergone the appropriate training to carry out this crucial and potentially harmful task. Explosive fumes may still be present even after the tank has been cleaned and flushed and they could explode when it is being repaired. If the fuel tank is taken out of the vehicle, it should never be put in a place where sparks or open flames can ignite the fumes coming out from it.

Place a floor jack under the tank with a block of wood between the jack pad and the tank. Raise the jack to support the tank. Remove bolts or nuts from the front ends of the fuel tank straps. Lower the tank, ensuring any vapor lines or wire harness brackets are unplugged. Finally, slowly lower the jack while steadying the tank to complete its removal.

Before beginning, relieve the fuel pressure and detach the cable from the negative terminal of the battery. Additionally, raise the vehicle and securely support it on jackstands.

The fuel tank should not be placed in an area where sparks or open flames could ignite the fumes coming out of the tank.