How to remove and install the intake manifold and exhaust manifold on a Ford Focus?

Depressurize the fuel system and disconnect the negative battery cable. Remove the air cleaner and inlet duct, and disconnect the accelerator cable. For 2.3L and 2005 and later 2.0L models, remove the engine cooling fan and shroud. Disconnect the brake booster vacuum hose from the base of the manifold, remove the engine oil dipstick and its tube. Disconnect the injection harness wiring plug and camshaft position sensor at the rear of the cylinder head. Disconnect all electrical connectors from the throttle body. For models through 2004, disconnect the fuel supply and return lines from the fuel rail. Protect the alternator from fuel spillage. If equipped, disconnect the intake manifold runner control (IMRC) cable. Remove the manifold support bracket (SPI engines) and manifold retaining bolts. Check there is nothing else attached to the manifold and withdraw it from the engine, keeping it as level as possible. Recover the four gaskets - new ones must be used on installation. Installation is a reversal of removal, but clean the mating faces of the intake manifold and cylinder head, use new gaskets, tighten the nuts/bolts to the specified torque. Once the engine is fully warmed-up, check for signs of fuel, intake or vacuum leaks. Test the vehicle and check for proper operation of all disturbed components.For 2008 and later models, depressurize the fuel system, disconnect the cable from the negative battery terminal. Remove the outlet tube from the air cleaner, remove the front collision impact sensor, transaxle fluid level dipstick. Remove the lower intake manifold mounting bolt that is above the engine oil dipstick tube, then remove the dipstick and tube. Disconnect the wiring from the oil pressure switch and throttle body. Disconnect the power steering tube and the vapor hose. Disconnect the wiring harnesses from the knock sensor, MAP sensor, and the swirl control solenoid and sensor. Loosen the two center intake manifold bolts, remove the five remaining intake manifold bolts. Disconnect the PCV hose and remove the intake manifold. Installation is the reverse of removal, replace the intake manifold gaskets if they are damaged, tighten the mounting bolts to the torque listed.For the exhaust manifold on models through 2004, disconnect the battery negative lead, jack up the front of the car and support it on axle stands. Disconnect the wiring plug from the oxygen sensor in the exhaust pipe. Unscrew the four bolts securing the exhaust manifold heat shield, and lift the shield off. Unscrew and remove the bolts securing the exhaust front pipe/catalytic converter support brackets. Remove the nuts and separate the catalytic converter-to-center section joint. Remove the two power steering pipe mounting brackets at either side of the manifold. Unscrew and remove the six bolts and three nuts securing the manifold to the cylinder head. Install the new gaskets and tighten all nuts and bolts to the specified torque.For 2008 and later models, raise the vehicle and support it securely on jackstands. Fabricate and attach a splint along the flexible exhaust section. Remove the exhaust pipe nuts from the end of the catalytic converter/exhaust manifold, remove the catalytic converter-to-engine support brace. Disconnect the wiring from the catalytic converter/exhaust manifold. Remove the upper heat shield. Remove the heat shield from the canister purge valve, then disconnect the wiring from the valve. Detach the fuel supply line from the canister purge valve bracket, then unbolt the bracket and move it out of the way. Remove the catalytic converter/exhaust manifold mounting nuts. Remove the engine lift bracket. Remove the catalytic converter/exhaust manifold and the lower heat shield. Discard the head surface gasket. Remove and discard the mounting studs. After cleaning all gasket surfaces and checking all sealing surfaces for flatness, install new mounting studs and tighten them to the torque listed. Obtain new gaskets, seals and nuts. Place the new gasket over the studs, then install the catalytic converter/exhaust manifold. Tighten the mounting nuts to the torque listed. Start with the center bolt and tighten the nuts working toward the outer nuts, then repeat the process to check their tightness. Replace the exhaust pipe seal and nuts with new ones and remove the splint device.

Genuine Ford Focus Exhaust Manifold

Engine Exhaust Manifold

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32 Exhaust Manifolds found

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Ford Focus Exhaust Manifold And Catalyst Assembly
Part Number: BV6Z-5G232-B
$501.33 MSRP: $908.57
You Save: $407.24 (45%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Exhaust Manifold And Catalyst Assy; Exhaust Manifold, Manifold W/Converter
- Replaces: CV6Z-5G232-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2012-2018 Ford Focus | 4 Cyl 2.0L DI TIVCT Petrol | 1-Speed Transmission, 5-Speed Manual Transmission - MTX75, 6-Speed Automatic Transmission 6F15, 6-Speed Automatic Transmission DPS6, 6-Speed Manual Transaxle - MMT6, 6-Speed Manual Transmission - B6, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Focus Exhaust Manifold And Catalyst Assembly
Part Number: BV6Z-5G232-A
$701.89 MSRP: $888.57
You Save: $186.68 (22%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Exhaust Manifold And Catalyst Assy; Exhaust Manifold, Manifold W/Converter
- Replaces: CP9Z-5G232-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2012-2018 Ford Focus | 4 Cyl 2.0L DI TIVCT Petrol | 1-Speed Transmission, 5-Speed Manual Transmission - MTX75, 6-Speed Automatic Transmission 6F15, 6-Speed Automatic Transmission DPS6, 6-Speed Manual Transaxle - MMT6, 6-Speed Manual Transmission - B6, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Focus Exhaust Manifold And Catalyst Assembly
Part Number: DV6Z-5G232-A
$711.97 MSRP: $901.43
You Save: $189.46 (22%)
ADD TO CART
Product Specifications
- Other Name: Exhaust Manifold And Catalyst Assy; Exhaust Manifold, Manifold W/Converter
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2016 Ford Focus | 4 Cyl 2.0L DI TIVCT Petrol | 1-Speed Transmission, 5-Speed Manual Transmission - MTX75, 6-Speed Automatic Transmission 6F15, 6-Speed Automatic Transmission DPS6, 6-Speed Manual Transaxle - MMT6, 6-Speed Manual Transmission - B6, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Focus Exhaust Manifold And Catalyst Assembly
Part Number: CV6Z-5G232-A
$501.33 MSRP: $908.57
You Save: $407.24 (45%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Exhaust Manifold And Catalyst Assy
- Replaced by: BV6Z-5G232-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2012 Ford Focus | 4 Cyl 2.0L DI TIVCT Petrol | 1-Speed Transmission, 5-Speed Manual Transmission - MTX75, 6-Speed Automatic Transmission DPS6, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Focus Exhaust Manifold And Catalyst Assembly
Part Number: CP9Z-5G232-A
$701.89 MSRP: $888.57
You Save: $186.68 (22%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Exhaust Manifold And Catalyst Assy
- Replaced by: BV6Z-5G232-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2012 Ford Focus | 4 Cyl 2.0L DI TIVCT Petrol | 1-Speed Transmission, 5-Speed Manual Transmission - MTX75, 6-Speed Automatic Transmission DPS6, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Focus Exhaust Manifold And Catalyst Assembly
Part Number: 8S4Z-5G232-B
$2032.45 MSRP: $2585.71
You Save: $553.26 (22%)
ADD TO CART
Product Specifications
- Other Name: Exhaust Manifold And Catalyst Assy; Exhaust Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2008-2010 Ford Focus | 4 Cyl 2.0L Duratec HE | 4-Speed Automatic Transaxle - 4F27E, 5-Speed Manual Transmission - MTX75, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Focus Exhaust Manifold And Catalyst Assembly
Part Number: AS4Z-5G232-F
$1548.61 MSRP: $1968.57
You Save: $419.96 (22%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Exhaust Manifold And Catalyst Assy; Exhaust Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2011 Ford Focus | 4 Cyl 2.0L Duratec HE | 4-Speed Automatic Transaxle - 4F27E, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Focus Exhaust Manifold Assembly
Part Number: 3S4Z-5G232-CD
$2664.48 MSRP: $3550.75
You Save: $886.27 (25%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Exhaust
- Manufacturer Note: Manifold, Catalyst without Flex Tube, manual or automatic transmission
- Replaced by: 4S4Z-5G232-CB
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2004 Ford Focus | 4 Cyl 2.3L | 4AT 4F27E, 4-Speed Automatic Transaxle - 4F27E, 5MT, 5-Speed Manual Transmission - B5/IB5, 5-Speed Manual Transmission - MTX75, 6MT, 6-Speed Manual Transmission, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Focus Exhaust Manifold Assembly
Part Number: 5S4Z-5G232-KA
$735.84 MSRP: $980.60
You Save: $244.76 (25%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Exhaust; Manifold
- Replaced by: 7S4Z-5G203-D
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2005 Ford Focus | 4 Cyl 2.0L Duratec HE | 5-Speed Manual Transmission - MTX75, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
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Ford Focus Exhaust Manifold Assembly
Part Number: 7S4Z-5G232-E
$2291.17 MSRP: $2915.71
You Save: $624.54 (22%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Manifold Assembly - Exhaust
- Replaces: 7S4Z-5G232-EA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007 Ford Focus | 4 Cyl 2.0L Duratec HE | 4-Speed Automatic Transaxle - 4F27E, 5-Speed Manual Transmission - MTX75, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Focus Exhaust Manifold And Catalyst Assembly
Part Number: 7S4Z-5G232-F
$3912.93 MSRP: $4984.29
You Save: $1071.36 (22%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Exhaust Manifold And Catalyst Assy
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007 Ford Focus | 4 Cyl 2.0L Duratec HE | 4-Speed Automatic Transaxle - 4F27E, 5-Speed Manual Transmission - MTX75, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Focus Exhaust Manifold Assembly
Part Number: 7S4Z-5G232-EA
$2291.17 MSRP: $2915.71
You Save: $624.54 (22%)
ADD TO CART
Product Specifications
- Other Name: Manifold Assembly - Exhaust
- Replaced by: 7S4Z-5G232-E
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007 Ford Focus | 4 Cyl 2.0L Duratec HE | 4-Speed Automatic Transaxle - 4F27E, 5-Speed Manual Transmission - MTX75, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Focus Exhaust Manifold Assembly
Part Number: 2M5Z-9430-AA
$0.00
Product Specifications
- Other Name: Manifold Assy - Exhaust; Exhaust Manifold, Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002-2004 Ford Focus | 4 Cyl 2.0L, 4 Cyl 2.0L Zetec VVT | 4AT 4F27E, 4-Speed Automatic Transaxle - 4F27E, 5MT, 5-Speed Manual Transmission - B5/IB5, 5-Speed Manual Transmission - MTX75, 6MT, 6-Speed Manual Transmission, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Focus Exhaust Manifold Assembly
Part Number: 4S4Z-5G232-CB
$2664.48 MSRP: $3550.75
You Save: $886.27 (25%)
Product Specifications
- Other Name: Manifold Assembly - Exhaust; Manifold
- Replaces: 3S4Z-5G232-CD
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2004 Ford Focus | 4 Cyl 2.3L | 4-Speed Automatic Transaxle - 4F27E, 4AT 4F27E, 5-Speed Manual Transmission - B5/IB5, 5-Speed Manual Transmission - MTX75, 5MT, 6-Speed Manual Transmission, 6MT, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Focus Exhaust Manifold Assembly
Part Number: 5S4Z-5G232-CA
Product Specifications
- Other Name: Manifold Assembly - Exhaust; Exhaust Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2005 Ford Focus | 4 Cyl 2.0L Duratec HE | 4-Speed Automatic Transaxle - 4F27E, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Focus Exhaust Manifold Assembly
Part Number: 5S4Z-5G232-EA
Product Specifications
- Other Name: Manifold Assembly - Exhaust
- Replaced by: 7S4Z-5G232-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2005-2007 Ford Focus | 4 Cyl 2.3L | 4-Speed Automatic Transaxle - 4F27E, 5-Speed Manual Transmission - MTX75, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Focus Exhaust Manifold Assembly
Part Number: 6S4Z-5G232-DE
Product Specifications
- Other Name: Manifold Assembly - Exhaust
- Replaced by: 7S4Z-5G232-DA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006 Ford Focus | 4 Cyl 2.0L Duratec HE | 4-Speed Automatic Transaxle - 4F27E, 5-Speed Manual Transmission - MTX75, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Focus Exhaust Manifold Assembly
Part Number: 7S4Z-5G232-A
Product Specifications
- Other Name: Manifold Assembly - Exhaust; Exhaust Manifold, Manifold
- Replaces: 5S4Z-5G232-EA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2005-2007 Ford Focus | 4 Cyl 2.3L | 4-Speed Automatic Transaxle - 4F27E, 5-Speed Manual Transmission - MTX75, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Focus Exhaust Manifold Assembly
Part Number: 7S4Z-5G232-DA
Product Specifications
- Other Name: Manifold Assembly - Exhaust
- Replaces: 6S4Z-5G232-DE
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2007 Ford Focus | 4 Cyl 2.0L Duratec HE | 4-Speed Automatic Transaxle - 4F27E, 5-Speed Manual Transmission - MTX75, Front-Wheel Drive (Left Hand Drive), Left Hand Drive
View related parts
Ford Focus Exhaust Manifold Assembly
Part Number: 8S4Z-5G232-A
Product Specifications
- Other Name: Manifold Assembly - Exhaust; Exhaust Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2008 Ford Focus | 4 Cyl 2.0L Duratec HE | 4-Speed Automatic Transaxle - 4F27E, 5-Speed Manual Transmission - MTX75, Front-Wheel Drive (Left Hand Drive), Left Hand Drive

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Ford Focus Exhaust Manifold

The Exhaust Manifold of Ford Focus vehicles is as exhaust system parts that ensure that hot gases produced by the engine are channeled to the tailpipe. It is located at the top, side, front or rear of the engine block and has long intertwining tubes and is sealed by an exhaust manifold gasket. The Exhaust Manifold's main function is to direct the exhaust gasses through the Catalytic Converter and Manage or Muffler with an aim of avoiding intake reversion for an efficient running engine. Depending on the type of vehicle, they can be of different shapes and sizes or made of different materials; however, the Exhaust Manifolds' function is the same - to prevent drivers and passengers from inhaling toxic exhaust gases. Headers are the versions of exhaust manifolds and are meant to help the engine run smoother and more efficiently by making less resistance to the flow of exhaust gas and thus increasing the velocity of the said gas.

We provide a wide range of Ford Focus Exhaust Manifold at the best prices possible. If you need Ford Focus Exhaust Manifold, you can shop with confidence on our website. All our OEM parts come with a manufacturer's warranty and are delivered to your door step with a fast delivery service.

Ford Focus Exhaust Manifold Parts Questions & Experts Answers

Exhaust Manifold Assembly
YS4Z-9430-BA
Q: How to remove and install the intake manifold and exhaust manifold on a Ford Focus?
A: Depressurize the fuel system and disconnect the negative battery cable. Remove the air cleaner and inlet duct, and disconnect the Accelerator Cable. For 2.3L and 2005 and later 2.0L models, remove the engine cooling fan and shroud. Disconnect the brake booster vacuum hose from the base of the manifold, remove the engine oil dipstick and its tube. Disconnect the injection harness wiring plug and camshaft position sensor at the rear of the cylinder head. Disconnect all electrical connectors from the throttle body. For models through 2004, disconnect the fuel supply and return lines from the fuel rail. Protect the alternator from fuel spillage. If equipped, disconnect the intake manifold runner control (IMRC) cable. Remove the manifold support bracket (SPI engines) and manifold retaining bolts. Check there is nothing else attached to the manifold and withdraw it from the engine, keeping it as level as possible. Recover the four gaskets - new ones must be used on installation. Installation is a reversal of removal, but clean the mating faces of the intake manifold and cylinder head, use new gaskets, tighten the nuts/bolts to the specified torque. Once the engine is fully warmed-up, check for signs of fuel, intake or vacuum leaks. Test the vehicle and check for proper operation of all disturbed components.For 2008 and later models, depressurize the fuel system, disconnect the cable from the negative battery terminal. Remove the outlet tube from the air cleaner, remove the front collision impact sensor, transaxle fluid level dipstick. Remove the lower intake manifold mounting bolt that is above the engine oil dipstick tube, then remove the dipstick and tube. Disconnect the wiring from the oil pressure switch and throttle body. Disconnect the power steering tube and the vapor hose. Disconnect the wiring harnesses from the knock sensor, MAP sensor, and the swirl control solenoid and sensor. Loosen the two center intake manifold bolts, remove the five remaining intake manifold bolts. Disconnect the PCV hose and remove the intake manifold. Installation is the reverse of removal, replace the intake manifold gaskets if they are damaged, tighten the mounting bolts to the torque listed.For the exhaust manifold on models through 2004, disconnect the battery negative lead, jack up the front of the car and support it on axle stands. Disconnect the wiring plug from the oxygen sensor in the exhaust pipe. Unscrew the four bolts securing the exhaust manifold heat shield, and lift the shield off. Unscrew and remove the bolts securing the exhaust front pipe/Catalytic Converter support brackets. Remove the nuts and separate the catalytic converter-to-center section joint. Remove the two power steering pipe mounting brackets at either side of the manifold. Unscrew and remove the six bolts and three nuts securing the manifold to the cylinder head. Install the new gaskets and tighten all nuts and bolts to the specified torque.For 2008 and later models, raise the vehicle and support it securely on jackstands. Fabricate and attach a splint along the flexible exhaust section. Remove the exhaust pipe nuts from the end of the catalytic converter/exhaust manifold, remove the catalytic converter-to-engine support brace. Disconnect the wiring from the catalytic converter/exhaust manifold. Remove the upper heat shield. Remove the heat shield from the canister purge valve, then disconnect the wiring from the valve. Detach the fuel supply line from the canister purge valve bracket, then unbolt the bracket and move it out of the way. Remove the catalytic converter/exhaust manifold mounting nuts. Remove the engine lift bracket. Remove the catalytic converter/exhaust manifold and the lower heat shield. Discard the head surface gasket. Remove and discard the mounting studs. After cleaning all gasket surfaces and checking all sealing surfaces for flatness, install new mounting studs and tighten them to the torque listed. Obtain new gaskets, seals and nuts. Place the new gasket over the studs, then install the catalytic converter/exhaust manifold. Tighten the mounting nuts to the torque listed. Start with the center bolt and tighten the nuts working toward the outer nuts, then repeat the process to check their tightness. Replace the exhaust pipe seal and nuts with new ones and remove the splint device.